Hello to all

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ARCHIVE_jimiv

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Washed zl900,now it won't start

Just wanted to see if anyone could help me. I washed my 86 eliminator 900 real good ang now it won't start. It doesn't get any spark but turns over fine. I just did this tonite and I went through every wire and connector I could find and blew some air through it but still no spark. Any ideas would be great.
 
I can’t say this is your problem but it was once mine.

The unfortunately design feature of this bike/engine is that it doesn’t have a centre stand and the cam chain is on the left hand side of the donk. So when you lean it over on the side stand the water collects and pools on the rocker cover with nowhere to go because the cam chain housing forms a dam. One of the first things I discovered on mine was that a previous owner (not me, no honest it wasn’t me) had changed the plugs but didn’t ensure the crush washers came out with the old plugs (the two offending plugs happened to be No’s 1 & 2). This caused the new plugs to sit proud above two crush washers each and thus preventing the plug cap boots from seating all the way down against the rocker cover. So as you might imagine, my plug holes were full of water. So then I removed the water, took out the extra washers, and refitted the plugs and leads and all was good.

Well not quite so, a couple of weeks later I washed her again and the same thing happened, no start and plug holes full of water. It turns out that after I took her for a ride following the first wash there must have been a little water left in the plug holes and when it boiled off it popped the boots off their seats. So, not aware of this they filled up again during this wash!!! Bloody hell, didn’t this one give me a head ache, how did the water get in there after I’d already removed the plugs and refitted them? All I could think of was the plugs must have been wet/moist (i.e. not entirely dry) and that was enough to make steam. Anyway this time I used the wench’s hair dryer after I removed the water. Problem now solved… permanently.
 
Thanks, I checked all the plug holes and there is no water in them. I put a fan on it allnight and still no spark. I also sprayed wd40 on the coils and kill switch. It turns over just fine. I hope it's not the IC igniter. I do have 12 volts going to one of the coils and 12 volts going to the igniter pack.
 
Well, it's running now apparently it was getting spark and I couldn't see it so something got wet and it dried out.
 
Could have been any one of the kill switches, got wet and created the problem. You have the clutch switch to start it, run switch, kick stand switch, and I'm sure I'm missing one.
 
Bucketed rain on the way home from work this arvo, didn't miss a beat (22km). When I got home, because it was covered in mud (road works) and still wet, I decided to wash it before I put it away. After the wash it started and went smoothly to bed (well 15feet anyway).

I hope this rain stops tomorrow, the boy and I are off to see the NRL (Rugby League) semi-final, Melbourne Storm/North Queensland Cowboys and I want to take the iron horse.
 
What a great site ! I have finally found a website that actually gets involved with its members and their ZL's ! I just wanted to stop by and say hello to everyone. I am the proud owner of a 85 ZL900 and its a basket case. I did some air conditioning work for a guy and he had this bike sitting in some over grown weeds in his back yard. After a few minutes of work getting his unit up & running, we made a even swap and i came home with the bike in the back of my truck and the title in by pocket.
It's in bad shape, doesn't run but is complete except for the chrome side covers. The motor is complete and runs but a full restoration is planned to start this year. I plan to take detailed photo's of everything and i'm sure i will be needing alot of help.
I'll post some pics of the bike this weekend.
Glad to be here !
 
Welcome Cody!! Lot's of good people with lot's of insight here.... you'll enjoy this site for certain. Not so many peole out there that appreciate these kinds of bikes, and I wouldn't want it any other way!!
 
Welcome Cody!

I'm glad you found us! We will help you out the best we can! take a moment to fill out your profile with location.. Enjoy the site. :headbang:
 
Hey Cody, welcome to ZL-oa!! Looks like you got the deal of the year there! Looking forward to following your restoration. Pics, pics, pics... Lets see what you have ahead of you!

blag
 
Welcome Cody!!!!
Do not hesitate to contact any of the Admins or Mods if you need to, and again.....WELCOME!!!
moab...
 
Here are a few pics of the bike. As you can see, i will have some work to do.

ZL900004.jpg


ZL900007.jpg


ZL900001.jpg


Sorry about the size of the pics...next time i'll take em in 800X600
 
If you don't know already, these bikes are growing in value with each season that passes. How is your manual situation?
 
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