ZL 900 throttle return problems

brad33478

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have an 85 zl900, having problems with throttle return (having to twist throttle back by hand) removed cables off carbs and the return springs on the carbs snap back perfectly. cables run smoothly on their own also. is there a helper return spring in the throttle grip? my cables are adjusted all the way out on carb side so im not sure if new cables will fix my problem
any help would be appreciated
 
first off WELCOME to the Greatest ZL FORUM in the world!!!:headbang:
I think you might find that you need to adjust your cables a little better!Back them off all th way and start to tighten and twist the throttle just a little to feel when you carbs are opening and take out the slack from there..:goodluck::headbang:
 
After you check all the adjustments sometimes the rubber grip gets pushed up against throttle body on the handlebar. This can act as a brake not allowing the throttle to snap back.

Al
 
Make sure your throttle sleeve is free. Have you had this apart lately? Do you have stock bars?

On the throttle end you have the two cables coming in. The top one is the pull cable and the bottom is the push cable. You will find the cable housing has a fitting that will fit a wrench (8mm) and there is a jam nut that requires a 10mm wrench. Loosen the 10mm nut on both cables. Now if you thread the cable housing in towards the nut that is loosening the cable tension. Run both cables in fully. Look at where your cables attach to the throttle bracket at the carbs. You should see the cables now have some slack and should not be taught. Now with an 8mm wrench (or usually even by hand) start threading in the direction away from the jam nut on the top cable. With the cables loose you should have freeplay in the grip. In other words it will twist a bit before actually moving the throttle arm at the carb. Turn the adjustment out a little at a time until you get just a slight amount of freeplay before moving the throttle. You do not want full tension on the pull cable at rest but with just a little bit of a twist you want it to start to open the throttle. Once you get it there, check to see if it snaps back. It should. Then do your bottom cable. On this one I like to turn and watch the carb end as I go little by little to get almost all of the slack out of the cable. Not under tension but not sloppy.

If you do the top one first and get the freeplay out but till have no snap back, loosen the screws that hold the control together a little and check for snap. If you get snap after loosening, then something is in a bind inside the grip area.
 
Check the cable routing as well - routing from grip to carbs - no sharp or even remotely tight bends - it doesn't take much of a bend - if it's in any kind of a bind at all, it will cause this problem too. Later.
 
I always adjust my pull cable first. then adjust the push cable till the throttle snaps back freely.
 
thank you guys for all the detailed replies. I took the twist throttle apart and greased it some and lubed up the cables, readjusted them putting back on and it returns great now prob just a little stiff from sitting.

thanks again
 
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